How To Solder Nichrome Wire

I tried silver soldering oxy acetylene with stainless flux but the silver solder wire I had was too big and I melted the fine nichrome wire.

How to solder nichrome wire. It is just like how the nichrome wire works. Ad Quality Solder Wire Drawing Machine. Hobbyists use nichrome wire in ceramic sculpture and glassmaking.

The next trick is to apply the to the joint with a tooth very sparingly. Main purpose of nichrome wire is for heating So obviously heater consist this wire. Anyways acid based flux will solder nichrome easily.

Run the tip of the solder on top of the wire so it melts into the wires. One test is worth a thousand expert. But a crimp tube to join the end of the nichrome wire with a short leader wire of solid copper which can be easily soldered to the lug might be the path of least resistance pun only semi-intended.

After the wires are attached I cleaned the joints to remove any exccess flux that might be there. Ive included an image with an arrow showing the break. The washers hold the wire nicely and you can use three washers to tie the end in with a regular wire.

After testing I realised how wrong I was. Alloy 875 - 225 Cr 55 Al 5 Si 1 C balance Fe. I have made hundreds of very reliable nichrome to copper connections using a torch and silver solder brazing.

So when you are trying to make the soldering iron without nichrome wire you can also try the following tutorial as its quite similar to the one mentioned above. Basically I dipped the NiCr wire into the flux and applied the heat to it when all the flux was burned off I let it cool and did it one more time with a little silver solder. At first I thought well lets just solder it hopefully it wont get too hot.